Capabilities

What we can make, and what we can't.

Most manufacturer websites answer this page with "we offer bespoke solutions tailored to your needs." That tells you nothing and costs you a phone call to find out.

So here is the whole specification. If a constraint on this page rules us out, you have lost thirty seconds instead of three weeks.

Rigid boxes

Two-piece and hinged constructions built on a greyboard core, wrapped in printed or textured paper. This is the box a fragrance set, a watch, or a limited-edition lipstick ships in.

Board thickness1.5 / 2.0 / 2.5 / 3.0 mm greyboard
Wrap stockUncoated, coated, textured, and specialty papers
Maximum box size400 × 400 × 200 mm
Minimum box size40 × 40 × 15 mm
Minimum order1,000 units
ConstructionsLid & base · Magnetic closure · Book-style · Drawer / slipcase · Collapsible
InsertsCut EVA · Flocked vacuum-form · Moulded pulp · Board platform
Hand-wrapping a rigid lid-and-base box
A lid & base box, wrapped by hand.

Not for us: Runs under 1,000 units, and boxes with a wrapped dimension over 400 mm. Below 1,000 the setup cost per unit stops making sense for you; above 400 mm the wrapping machine can't hold registration and hand-wrapping doubles the price.

Folding cartons

Litho-laminated or direct-printed folding board, die-cut, glued and shipped flat. Where the volume rises and the unit cost has to come down.

Offset press line with gold foil rolls staged for a run
The press line, mid-run.
BoardFBB and GC1, 250–450 gsm
PrintingOffset, up to 8 colours plus 2 coating units
Maximum sheet1,020 × 720 mm
Minimum order1,000 units
OptionsWindow patching · Braille embossing · Tamper-evident seals · Hanger holes
Finishing

Everything below is done in our own building. Nothing is subcontracted, which is why we can pull a job back onto the press the same day when a trial fails.

Macro detail of a hand-wrapped rigid box edge and lid
Hand-finishing on a wrapped rigid box, in our building.

Hot foil stamping. Gold, silver, holographic and pigment foils. Maximum stamp area 300 × 200 mm. We hold our own brass dies for repeat jobs at no re-tooling charge.

Cold foil. For large coverage areas and photographic foil effects, run inline on the press.

Embossing and debossing. Single-level, multi-level and sculpted. Maximum depth 1.2 mm on greyboard.

Lamination. Matt, gloss, soft-touch, anti-scuff. Soft-touch adds 2 working days to the lead time.

Spot UV. Gloss and textured, registered to print within 0.3 mm.

Finish & material reference, by category

Cosmetics & fragrance

Technology

Paper bags

Textile & apparel

Sampling
White dummy (unprinted structure)3 working days — free
Printed production sample7–10 working days — €180, credited against the order
Colour match trial3 working days — €120
Inspecting a gold rigid box in the sample workshop
Where samples are made and checked.

We photograph every sample on a colour-managed setup before it ships, so you see it before the courier does.

Lead time

4 weeks from sample approval,
for orders up to 5,000 units.

Above that, add 1 week per 5,000 units. That clock starts when you approve the production sample, not when you send the artwork. Everything before approval — quoting, dummies, trials — runs on the timings above.

We publish this number because it is the first thing you need and the last thing our competitors will commit to. If we are going to miss it on your job, you will hear that in the quotation.

Request a free sample kit